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Why Automated Assembly Lines Are Far Better Than Manual Assembly Lines

Oostas • January 5, 2021

 

When it comes to assembly lines in a factory line, they are almost exclusively automated. With the exceptional technology available today, there is almost no need for manual assembly anymore. Here are some of the main reasons why electronic assembly has gained a foothold in the factory setting.

 


Increased Productivity

 

With automated assembly, the speed with which the line can function is increased exponentially. With increased line speed comes an increased amount of product being manufactured. This means more money can be made in the same amount of time, which is always good news for the bottom line of a business.

 

 

Substitution Of Labor

 

Unfortunately, lack of labor is a very real problem in some businesses. To mitigate this problem, automated assembly lines can keep doing the task at hand even when there are not enough workers to do it in the traditional manual way. Simply put, automated assembly lines never go on strike and are never late for work.

 

 

Increased Safety

 

 

When an electronic assembly line is used by a factory, the worker can be taken out of the system of actual production and used in a more supervisory role. This leads to an obvious reduction in the number of injuries sustained on the job. This satisfies many of the requirements issued by the Occupational Safety and Health Act back in 1970.

 

 

Tasks Of Complexity

 

 

With the advent of circuits and other facets of technology becoming more miniaturized on a seemingly annual basis, there comes a point when an assembly of certain products simply cannot be done by hand. This is where automated assembly comes into play.

If you are interested in automated assembly, contact Vista Manufacturing Company at https://vista-mfg.com.

 

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At Vista Manufacturing we constantly search for ways to help our customers find solutions to old, new, and emerging problems. For example, we observe that our customer’s products use may change or expand; new capabilities become desirable; the original design has obsolete components.  In the following case study, Vista makes a Control Circuit Board that supplies warnings triggered by a much larger piece of equipment, by way of lights and a buzzer. Vista first addressed an issue of expanding capabilities. When the customer requested us to utilize a strobe light in place of the warning buzzer, we easily accomplished this by modifying the board to accept the current buzzer or a terminal that a strobe could be connected to. In this way we ended up with 2 different boards that could be produced utilizing the same bare board to hold costs down. As time went on, more capabilities were added and many components become obsolete, but without sufficient replacements. The board became more difficult and expensive to make. So, Vista advised the customer to create a new solution. A new, updated board could handle all the added capabilities and update to new components, resulting in a cost savings with no obsolete parts for the foreseeable future. Vista’s solution, a completely new design, updated old components while adding several key improvements: The screw terminals were replaced with low profile cage clap style connectors to speed up assembly and add reliability to the connection by eliminating the chance of a screw terminal coming loose. Next, we added terminals for extra LEDs and a terminal which allowed our customer to connect a strobe light or utilize the onboard buzzer. Finally, Since the metal housing that our customer mounts this board in is made right here at Vista, Electronics and Metal Fabrication departments worked seamlessly to devise a more reliable mounting solution for this board. This is a KEY BENEFIT that separates Vista Manufacturing from our competitors! In the end, the new product met the needs of the customer, added more features and flexibility, AND lowered the both the initial and future costs!
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